Syon Packaging Technology (Qingdao) Co.,Ltd.

Analysis of the Dry Bulk Containerized Supply Chain

Dry Bulk Containerized Transport Process

Dry Bulk Containerized Transport Process

  • It only takes one person 30 minutes to load an 18-ton container of dry bulk bags. Based on a 2,800-ton shipment, the required working hours are: 2,800 ÷ (18 x 2) = 78 working hours.

Challenges Faced by the Original Supply Chain

  • Excessive Links: The supply chain involves up to 10 links, featuring multiple transfers and repetitive operations that result in low efficiency.
  • Labor Shortage Pressures: Manual labor is mostly adopted for loading and unloading processes. Enterprises are under dual pressures of rising labor costs and difficulty in recruiting workers.
  • High Damage Risk: Frequent transfers in the supply chain increase the breakage rate of small packaging.
  • Environmental Pollution: Manual bag cutting during unloading is prone to causing dust pollution.
  • Low Operational Efficiency: Loading and unloading take a long time. It typically requires 2 hours to load and unload an ordinary 20-foot container.

Improvements Brought by the New Supply Chain

  • The entire supply chain is streamlined to only 6 links, boosting operational efficiency by 100%.
  • Fully automated loading and unloading equipment reduces labor costs by 100%.
  • The closed and automated loading/unloading equipment enables clean operations, eliminating dust pollution issues completely (a 100% reduction).
  • Loading and unloading time is shortened to just 30 minutes, doubling operational efficiency.
  • The elimination of multiple intermediate transfer links reduces leakage risks, achieving cleaner and safer operations.

Syon's Turn-key Solution for Integrated Supply Chain

  • Targeting the drawbacks of traditional packaging products in the powder and granular material industry, Syon has R&D and launched the Container Automated Packaging and Equipment Solution. This solution is mainly designed to provide customized automated loading/unloading solutions for bulk materials of various types, along with tailored large-scale container sea bags packaging. It effectively addresses the key pain points of traditional medium-sized packaging, such as low loading/unloading efficiency, labor recruitment difficulties, high process costs, severe product damage, and heavy environmental pollution.
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